Once the concept development step has been reached in the Product Development Process, we leverage best in class CAD and CAE tools to visualize and evaluate the initial design concepts and product layouts. 3D parametric models are built using SolidWorks®.
The initial concept models are then leveraged in the concept validation process through the application of additional Finite Element Analysis (FEA) tools such as CosmosWorks® for static and dynamic structural analysis and CFDesign® for Thermal and airflow analysis.
Through the use of model animated disassembly and motion simulation we also review these concepts with our production and assembly teams to assess the production labor associated with initial assembly and the interchange of LRU's in product maintenance.
In parallel to the mechanical engineering group, our electrical group leverages PC-PADS and Protel software® when developing required PCBs or Flex circuits.
Having short listed the most promising design concepts the Multi-discipline Preliminary Design Review (PDR) is held with the customer.
With the final design concept selected the detail design process begins. Frequently rapid prototypes are created either using Stereolithography or tack welded sheet-metal prototypes. This is used in a number of ways. Our cabling group can finalize cable lengths and routing. Our assembly group can confirm easy access for all assembly and maintenance functions. Finally we can conduct early empirical testing activities using our environmental chamber, 500 CFM airflow chamber, hot wire probes and temperature sensors to provide closed loop support to any additional thermal analysis performed with CFDesign®.
As the detailed design process matures and production documentation is created all 3D and 2D electronic files come under control of our Enterprise PLM (Product Lifecycle Management) system.
Circuit board design and analysis includes performing simulations using PSpice®, while HyperLynx® is used for pre and post rout signal integrity analysis.
The detailed design process ultimately concludes with a Multi-discipline Critical Design Review (CDR) held with the customer.
The 3D CAD models finalized at CDR are utilized for the creation of sheet metal and machined parts, serving as input to the MasterCAM computer aided manufacturing software at our in-house metal shop, AP Parpro.
MasterCAM creates the G-code that drives the CNC controllers of the Armada punch presses and 3 axis machine tools at AP Parpro.
The pre-qualification process begins after the assembly of the first article and initial in-house testing by our electrical and software departments.
AP Avionx uses a two-phase development approach for product development. This proven methodology is designed to maximize the interaction and visibility with the customer, provide for full requirements resolution, and produce a fully certified and production ready design.
At AP Avionx we close the design and development loop with a comprehensive FAA certification and test program. We have experience testing to a variety of test specifications, including RTCA/DO-160, Boeing D6-36440, Airbus AD0100.1.8, and a host of Military specifications. We have the experience and the knowledge to make AP Avionx a' One Stop Shop' when it comes to developing and certifying an airborne product.
AP Avionx’s professional staff includes degreed engineers with years of experience in certifying commercial products. Let our engineers consult with you on your project, work with the FAA, and otherwise supervise the performance of the certification program. This provides for a close relationship with the person responsible for your business.
